Facilities

The PASTELS project will demonstrate how innovative passive safety systems can support modernisation and optimisation of the European nuclear industry by providing relevant new safety options. The overall objective of the project is to improve the ability of European nuclear actors to design and deliver innovative passive safety systems - which are particularly promising as they do not rely on power supply or human intervention - and simulate their behaviour to support the safety demonstration.

PASTELS will make significant progress in the study of two specific passive systems, the Containment Wall Condenser (CWC) and the Safety Condenser (SACO) by:

• Building on and leveraging existing available computational codes to simulate the relevant thermal-hydraulic phenomena,
• Developing a robust, validated, multi-scale simulation methodology of passive systems,
• Performing new experimental studies to obtain the relevant validation data.

The project will deliver extensive methodology guidelines as well as a roadmap to achieving the licensing and implementation of these innovative passive system technologies in future European Nuclear Power Plants (NPPs).

EU FASTNET PROJECT CALCULATIONS

The LOBI Project originated from a reactor safety research and development contract between the European Commission and the former Bundesminister für Forschung und Technologie of the Federal Republic of Germany. On the basis of contingent and perceived safety requirements, BMFT LOBI Project decided in 1972 on the need of an experimental programme to be conducted in a integral system test facility to investigate thermal-hydraulic phenomenologies relevant to accident conditions in pressurized water reactors (PWRs) of German design. As result of a tender, the execution of this study was awarded to the Joint Research Centre of the European Commission.

Objectives:

• Investigation of Basic Phenomenologies governing the thermal-hydraulic response of an Integral System Test Facility for a range of PWR Operational and Accident Conditions.
• Provision of an Experimental Data Base for the Development and Improvement of Analytical Models and the Independent Assessment of Large System Codes used in LWR Safety Analysis.

Facility Configurations

The LOBI-MOD1 test facility configuration was designed to meet the relevant requirements originating from the objectives of the experimental investigations of Large and Intermediate Break Loss of Coolant Accidents (LOCA). A total of 28 tests were performed with this configuration during the period December 1979 to June 1982.



The LOBI-MOD2 test facility configuration, operating since April 1984, represents an upgraded version designed to meet also all relevant requierements related to the investigation of Small Break LOCAs and Special Transients. A total of 42 tests were performed in the period April 84 to June 1991.

Facility is dismanteled.

Test Matrix

In the PDF files attached below you can find more information on the Facility and a very useful Test Matrix with information of each experiment.

CERTA-TN

Also attached you may find information of CERTA - TN: European Thematic Network for the Consolidation of the Integral System Effect Experimental Databases for Reactor Thermal-Hydraulic Safety Analysis in which JRC participated with the LOBI Facility data and that was the origin to the development of the first version of the STRESA Database.

The activities covered the following three areas:

• Thermal hydraulic calculations described the cooling conditions possibly established during the incident.
• Simulation of fuel behaviour described the oxidation and degradation mechanisms of fuel assemblies.
• The release of fission products from the failed fuel rods was estimated and compared to available measured data.

The produced numerical results improved the understanding of the causes and mechanisms of fuel failures during the Paks-2 incident and provided new information on the behaviour of nuclear fuel under accident conditions.

The RUSET experimental programme was launched in 2002 at the Hungarian Academy of Sciences KFKI Atomic Energy Research Institute (AEKI). The aim of the program was to get data for assessment of ruthenium release at severe accident with air ingress. More than forty small scale tests have been performed with mixed powder components of inactive materials and with short fuel rods. The influence of temperature, air flow rate and the presence of other fission products on the gaseous Ru release and the retention role of fuel pellets and cladding have been investigated. The test series indicated that if an air ingress type severe accident occurs most of the initial Ru mass can be released from the reactor core to the containment or environment. Some part of the released gaseous Ru undergoes precipitation and deposits on the cold surfaces, another part is released in gaseous form. The deposited Ru oxides can serve as a secondary source for further gaseous Ru release.

Since the beginning of the 1990s’, several experimental series have been performed at the Hungarian Academy of Sciences KFKI Atomic Energy Research Institute (AEKI) with E110 and Zircaloy claddings. The aims of these experiments were to study and to compare the mechanical properties of the cladding materials and to investigate the effect of oxidation and hydrogen uptake on the mechanical performance of the claddings under accident conditions. The objectives have been achieved through separate effect tests with well defined conditions.



The main results of the tests have been collected into the Experimental Database of E110 Claddings under Accident Conditions. The database involves the data of several experimental series in the following main directories:

• Cladding ballooning tests (more than 170 tube tests).
• Tensile tests with tube and sheet specimens (more than 100 samples).
• Oxidation tests between 500-1200 °C.
• Ring compression tests (more than 100 samples).

Most of the tests were carried out with E110 cladding, but several experimental points were produced with Zircaloy-4 cladding as well for comparison purposes. The database includes not only the on-line measured data, but the results of post-test examinations (visual observations, metallographic analysis, SEM analysis). Experimental technical reports and some selected papers describing the tests are also available in the database.

The high temperature interaction of reactor core materials during a severe accident leads to the oxidation and melting of metal components. The interactions of molten Zr cladding with uranium-dioxide and zirconium-dioxide are important factors in the determination of fuel failure conditions and play a role in the loss of fuel rod like geometry and in the formation of debris bed and molten pool in the core.



The dissolution of uranium-dioxide and zirconium-dioxide by molten Zircaloy were investigated in earlier separate effect tests. UO2 dissolution experiments were carried out with UO2 crucible and Zr charge. The simultaneous UO2-ZrO2 molten Zircaloy dissolution was investigated in UO2 crucibles with Zircaloy charge and ZrO2 central rod [1]. The analysis of different experiments showed some discrepancy between the results, which was connected with different crucible sizes, UO2/Zr mass ratios and the melt surface to volume ratios [2]. The comparison of simultaneous dissolution tests of UO2/ZrO2 and separate UO2 and ZrO2 showed faster dissolution and larger extent of dissolution in the case of simultaneous tests. These observations emphasized the importance of prototypic conditions on the dissolution process. For these reasons experiments with short fuel rod segments were carried out in the KFKI Atomic Energy Research Institute, Budapest. The development of dissolution models needs more prototypical experiments, this task was addressed in the COLOSS project of the 5th FWP. The analytical support of the AEKI short fuel rod dissolution tests was provided by COLOSS partners [3],[4]. The results of the experimental series are expected to make possible the further model development and code validation. 2. OBJECTIVES

The test section was located downstream of the mixing vessel; it consisted of four steel pipes connected in series and/or parallel. The first pipe between the mixing vessel exit and the test pipe inlet (total length ≈4 m) was thermally insulated in order to reduce thermophoretic deposition and heat losses as well as to avoid steam condensation. The 63-mm inner diameter test pipe was 5 m long and was surrounded by an oven to keep the pipe wall temperature at the required levels during the deposition and resuspension phases. In the deposition phase, the carrier gas and aerosols pass through the mixing vessel a first straight pipe into the test section and then straight to the wash and filtering system. In the resuspension phase, the clean gas was injected through the resuspension line directly into the test section and the resuspended aerosols were collected in the main filter before the gas goes through the wash and filtering system.

Complex measurements were performed at the integral high temperature test facility CODEX (COre Degradation Experiment) between 1995-2002 with electrically heated UO2 fuel rod bundles. The test matrix included the first VVER-440 type integral severe accident experiment. The results of a quench test with pre-oxidised bundle indicated the protective role of the external oxide scale. Unique experiments were performed with PWR bundles under air ingress conditions. The last test of the current series helped to resolve the methane production issue during the oxidaton of a boron-carbide control rod in a severe accident. Some experiments were related to the preparation of PHEBUS tests, and some others were performed parallel with similar QUENCH tests. The experimental results contributed to the general understanding of severe accident progression in the loss of rod-like geometry phase and the test data have been used and are available for model development and code validation purposes.

The CODEX out-of-pile integral test facility was built and put into operation in 1995 at the KFKI Atomic Energy Research Institute, Hungary in order to investigate some specific aspects of core degradation and to extend the experimental database for code valiadation and development. Some of the experiments were VVER specific, while others were of general interest for any light water reactor. The comparison of CODEX exepriments with CORA and QUENCH tests can help to sift out the effects related to the specific features or scaling of the facilities. Some new techniques (e.g. aerosol measurements) applied in the test facility provide additional information on the high temperature behaviour of core materials. For the investigation of the aerosol release a cascade impactor system is connected to the upper plenum of the cooler and two pipelines allowes the continuous measurement of aerosols by means of laser particle counters. The gas concentration in the off-gas system is measured using a quadropole mass spectrometer. The instrumentation of the facility consists of the measurements of the operational parameters as heating power, flowrates, temperatures, levels and pressures. Thermocouples are placed in several positions in the heat insulation material, on the heat shield, on the external surface of the shroud, on the fuel rods and inside of the central (unheated) rod. Two pyrometers and a video camera are located at three windows in the upper part of the bundle. After the experiments the post-test examination of the bundle and aerosol samples is carried out with several techniques, including metallography, SEM, microprobe analysis, X-ray radiography and mass spectrometry.
Facility is not in operation.

The JRC-Ispra FARO plant was a large multipurpose test facility in which reactor severe accidents could be simulated by out-of-pile experiments. A quantity in the order of up to 200 kg of oxide fuel type melts (up to 3000 °C) could be produced in the FARO furnace, possibly mixed with metallic components, and delivered to a test section containing a water pool at an initial pressure up to 5.0 MPa. The reference scenario of the current test series is relevant to a postulated in-vessel core melt down accident when jets of molten corium penetrate into the lower plenum water pool, fragment and settle on the lower head.

Quenching: Investigation of basic phenomenologies relevant to the fragmentation and quenching of molten material into the water coolant at different initial pressure and water subcooling. 12 Tests have been performed: 5 at 50 bar initial pressure, 1 at 20 bar and 6 tests at pressure lower than 5 bar. In the last test an external trigger was applied to the molten mixture.



Objectives:

• investigation of basic phenomenologies relevant to the progression of severe accidents in water cooled reactors with particular emphasis on the interaction of molten fuel with coolant and/or structures under both in-vessel and ex-vessel postulated severe accident conditions.
• Provision of an Experimental Data Base for the Development and Improvement of Analytical Models and the Independent Assessment of Large System Codes used in LWR Safety Analysis.

Facility is dismanteled.

The test section of the KROTOS facility consists of a stainless steel test section bolted to lugs welded on the inner side walls of a stainless steel pressure vessel. The cylindrical pressure vessel, inner diameter 0.4 m, height, 2.21 m, has a thick flat bottom and a flanged flat upper head and is designed to withstand a static pressure of 2.5 MPa at 493 K. The cylindrical test section, inner diameter 200 mm, outer diameter 240 mm, closed at the bottom by either a flat plate or with a gas trigger device, can contain water up to a height of about 1.27 m (about 40 litres).



The KROTOS main objective is to provide basic experimental information on FCI (Fuel-Coolant Interaction) phenomena relevant to severe accident situations in nuclear reactors.

KROTOS was transferred to CEA Cadarache at the end of the JRC-Ispra MFCI programme in 1999. It is at present part of the French institute research programme on severe accidents.

The JRC-Ispra FARO plant is a large multipurpose test facility in which reactor severe accidents could be simulated by out-of-pile experiments. A quantity in the order of up to 200 kg of oxide fuel type melts (up to 3000 °C) could be produced in the FARO furnace, possibly mixed with metallic components, and delivered to a test section containing a water pool at an initial pressure up to 5.0 MPa. The reference scenario of the current test series is relevant to a postulated in-vessel core melt down accident when jets of molten corium penetrate into the lower plenum water pool, fragment and settle on the lower head.

Spreading: These tests are designed to investigate the impact on the core catcher of corium ejected after reactor pressure vessel failure during a core meltdown accident. The way melt spreads on the core catcher surface is important because of its effect on the long-term coolability of the melt. Two tests have been performed, one with a dry surface and one with 1 cm of water layer.

Objectives:

• investigation of basic phenomenologies relevant to the progression of severe accidents in water cooled reactors with particular emphasis on the interaction of molten fuel with coolant and/or structures under both in-vessel and ex-vessel postulated severe accident conditions.
• Provision of an Experimental Data Base for the Development and Improvement of Analytical Models and the Independent Assessment of Large System Codes used in LWR Safety Analysis.

Facility is dismanteled.